Durability & Life Cycle Testing
Durability & Life Cycle Testing to Predict Performance and Ensure Long-Term Reliability
Durability & Life Cycle Testing for Product Quality & Performance Testing is a vital solution offered by Manufacturing EnviroTest to evaluate how products perform over time and under repeated use. Our system simulates real-world environmental and mechanical stresses—including vibration, thermal cycling, humidity, mechanical fatigue, and wear—to predict product lifespan and uncover potential failure points before they occur in the field. These insights drive design improvements, reduce warranty claims, and ensure long-term reliability.
Headquartered in Seattle, WA, Manufacturing EnviroTest is a trusted leader in advanced product testing technologies across North America. With a focus on continuous R&D, strict QA processes, and a commitment to client support, we enable manufacturers to streamline validation and accelerate time-to-market. We proudly collaborate with GAO Tek and GAO RFID to enhance the reach and intelligence of our solutions.
Core Components
Hardware
- Programmable servo-hydraulic and electromechanical test rigs
Utilize Motion & Position Sensors to monitor movement precision and endurance during life cycle simulations. - Environmental chambers (thermal, humidity, salt spray, etc.)
Integrate Temperature & Process Calibrators to maintain and verify consistent environmental test conditions. - High-speed fatigue testing actuators and vibration tables
Pair with Vibration Meters to analyze stress patterns and mechanical fatigue in accelerated testing setups. - Load cells, displacement sensors, and strain gauges
Connect with Strain & Pressure Measurement Devices from our Structural Testers to capture accurate force and deformation data over time.
Software
- Test sequence automation and fatigue cycle scripting
- Real-time monitoring dashboards with predictive failure alerts
- Custom report generation with graphical trend analysis
- Material fatigue and wear modeling tools
Cloud Services
- Centralized test result archiving with time-stamped data
- Remote access to ongoing life cycle test simulations
- Predictive analytics powered by AI/ML to forecast failures
- API-based integration with PLM and QA systems
Key Features and Functionalities
- Simulates years of product use in a condensed timeframe
- Supports multi-axis fatigue, stress, and strain testing
- Automates lifecycle reporting with pass/fail grading
- Detects micro-failures and mechanical degradation early
- Enables continuous monitoring under dynamic load conditions
- Links test parameters to design revisions via PLM platforms
Integrations and Compatibility
- Design & QA Systems: SolidWorks, Siemens NX, PTC Windchill
- Instrumentation Platforms: NI LabVIEW, MATLAB, Keysight
- Control Protocols: EtherCAT, CAN bus, RS-485, Modbus
- Cloud Platforms: AWS IoT, Azure Industrial IoT
Benefits
- Confirms long-term reliability and structural integrity
- Reduces the risk of premature field failures and recalls
- Accelerates R&D through early fault detection
- Enhances customer satisfaction and warranty performance
- Complies with regulatory and customer durability specs
- Minimizes cost of redesigns by validating up front
Applications
- Automotive parts (suspension, hinges, interior components)
- Aerospace structures and avionics enclosures
- Medical device moving parts and wearable housings
- Electronics connectors and enclosures under stress
- Construction tool housing and industrial equipment
Industries Served
- Automotive & Transportation
- Aerospace & Defense
- Medical Device Manufacturing
- Consumer Electronics
- Heavy Equipment & Tools
- Renewable Energy Systems
Case Studies
United States – Michigan
A Tier 1 automotive supplier in Michigan implemented our durability testing system to validate seat adjuster mechanisms. After integrating our solution, they identified a mechanical fatigue issue during testing, which led to a design update and reduced warranty claims by 34%.
United States – North Carolina
A consumer electronics company in North Carolina adopted our life cycle testing system for wearable smart devices. The system revealed early housing fatigue under humidity and drop test cycles, enabling the team to switch materials before launch—saving over $1.2M in projected returns.
Canada – Quebec
A medical device firm in Quebec integrated our solution to test infusion pump components. Simulated life cycle testing uncovered micro-fractures under repeated pressure cycles, resulting in strengthened designs that passed both Health Canada and FDA requirements in a single approval cycle.
Relevant Industry Standards (U.S. & Canada)
- ASTM D4169
- ISO 16750
- MIL-STD-810
- CSA C22.2
- ANSI/UL 746B
- ISO 13485
Contact Us
Looking to strengthen your products through rigorous durability and life cycle testing?
Manufacturing Envirotest is ready to support your quality initiatives with advanced testing solutions and expert guidance. Contact us today to discuss how we can help ensure your products stand the test of time and exceed customer expectations.