Leak & Pressure Testing
Leak & Pressure Testing to Ensure Sealing Integrity, Safety, and Operational Reliability
Leak & Pressure Testing for Product Quality & Performance Testing is a key solution offered by Manufacturing EnviroTest to validate the integrity of products under pressure and ensure they remain leak-free during operation. Our systems simulate real-world conditions by testing components for pressure containment, sealing integrity, and leak detection across various fluid or gas systems. These tests help identify potential vulnerabilities before they lead to field failures, enhancing product durability and safety.
Headquartered in Seattle, WA, Manufacturing EnviroTest has quickly become a trusted name in delivering reliable, high-performance testing solutions. We help manufacturers optimize product quality and meet industry standards through innovative testing technologies, quality assurance, and a commitment to client success. We also proudly collaborate with GAO Tek and GAO RFID to extend the reach and capabilities of our systems.
Core Components
Hardware
- High-pressure test chambers and vessels Industrial & Asset Monitoring Sensors can be used to monitor conditions like pressure stability during high-pressure testing.
- Pressure transducers, gauges, and flow meters LoRaWAN End Devices enable real-time wireless transmission of pressure and flow data in industrial testing setups.
- Leak detection sensors (helium, mass spectrometry) Zigbee End Devices support local deployment of leak detection sensors for short-range, low-power environments.
- Vacuum pumps and compressors for low-pressure testing Wi-Fi HaLow Gateways/Routers facilitate long-range data transfer in interference-prone industrial testing zones.
- Sealing and clamping equipment for component testing BLE Gateways, Beacons & Accessories can be used for proximity-based monitoring and control of component testing operations.
Software
- Automated pressure cycle management and sequencing
- Real-time leak rate monitoring and analysis
- Pressure decay and rise time modeling
- Customized reporting with failure analysis
- Data archiving with time-stamped results for compliance
Cloud Services
- Centralized test data storage and retrieval
- Remote monitoring and control of testing parameters
- Predictive analytics for recurring leak patterns
- Integration with production systems for automated testing workflows
Key Features and Functionalities
- Tests for both positive and negative pressure conditions
- Real-time leak detection with rapid fault isolation
- Automated pass/fail reporting with full traceability
- Customizable pressure and leak rate thresholds
- Supports a wide range of fluids, gases, and pressure levels
Integrations and Compatibility
- CAD/CAE Systems: SolidWorks, CATIA, AutoCAD
- Automation Platforms: NI LabVIEW, TestStand, Python-based frameworks
- Communication Protocols: Modbus, OPC, Ethernet/IP, RS-485
- Cloud & Data Systems: AWS IoT, Microsoft Azure, SAP, Oracle Cloud
Benefits
- Ensures product reliability by identifying leaks and pressure weaknesses early in the design cycle
- Reduces the risk of field failures and costly recalls
- Enhances product safety and compliance with industry standards
- Improves production efficiency by integrating automated testing systems
- Facilitates ongoing quality assurance through continuous monitoring
Applications
- Automotive components (brake systems, fuel tanks, air conditioning systems)
- Aerospace and defense (fuel lines, hydraulic systems)
- Medical devices (pressure-sensitive instruments, infusion pumps)
- Industrial machinery (pneumatic and hydraulic systems)
- Consumer electronics (waterproof enclosures, battery seals)
Industries Served
- Automotive & Transportation
- Aerospace & Defense
- Medical Devices & Healthcare Equipment
- Industrial Automation & Manufacturing
- Consumer Electronics
- Energy & Utilities
Case Studies
United States – Michigan
An automotive supplier in Michigan utilized our leak and pressure testing system to validate fuel system components. Early testing identified critical sealing failures in 2% of components, leading to design updates and a reduction in warranty claims by 25%.
United States – California
Canada – Ontario
Relevant Industry Standards (U.S. & Canada)
- ASTM F2096
- ISO 14971
- ASME B31.3
- MIL-STD-810
- CSA C22.2 No. 61010-1
- ANSI/ASME B31.9
Contact Us
Looking to elevate your product quality through reliable leak and pressure testing solutions?
Contact us today and discover how Manufacturing EnviroTest can help ensure the strength, safety, and reliability of your products.