Equipment & Process Reliability Testing in Machine Health Diagnostics
Monitor, analyze, and optimize machine performance with intelligent diagnostics solutions from Manufacturing EnviroTest for reliable operations.
Overview
Machine Health Diagnostics for Equipment & Process Reliability Testing is a comprehensive solution developed by Manufacturing EnviroTest to detect, analyze, and address equipment issues before they lead to unplanned downtime or failure. Our diagnostics systems continuously monitor the operational state of industrial machinery using vibration analysis, thermal imaging, ultrasonic sensing, and real-time telemetry. This enables predictive maintenance, performance optimization, and reduced operational risk.
Headquartered in Seattle, WA, Manufacturing EnviroTest empowers businesses across North America with intelligent diagnostics tools backed by cutting-edge research, quality-driven development, and expert consultation. We serve diverse industries by helping them extend asset life, maintain production schedules, and reduce maintenance costs. In partnership with GAO Tek and GAO RFID, we extend the functionality and connectivity of our solutions for greater system-wide insights.
Hardware
Multi-axis vibration sensors and accelerometers
Use Vibration Meters from Structural Testers to monitor abnormal machine motion and stress behavior.
Thermal cameras and infrared sensors
Employ Infrared Thermometers & Cameras from Environmental Test Instruments to detect thermal anomalies in equipment components.
Acoustic emission sensors and ultrasound probes
Utilize Sound Level Meters & Calibrators from Environmental Test Instruments to capture acoustic signals indicating internal faults.
Edge-based diagnostic modules and controllers
Apply Device Edge from Edge Computing for local real-time diagnostics and condition monitoring.
Wireless sensor networks with industrial enclosures
Integrate Zigbee End Devices from Zigbee to enable wireless, reliable multi-point health diagnostics in rugged industrial settings.
Core Components
Software
Machine learning-driven diagnostic analytics platform
Real-time alerts and dashboard visualization tools
Asset performance and lifecycle tracking
Fault pattern recognition and root cause analysis
Scheduled and on-demand health reporting system
Cloud Services
Remote equipment health monitoring and analytics dashboards
Historical trend tracking and predictive modeling
Integration with cloud-based maintenance platforms
Secure data transmission and encrypted storage
Multi-site visibility and fleet-wide diagnostics
Key Features and Functionalities
Continuous condition monitoring of vibration, temperature, acoustics, and pressure
Predictive failure analysis using AI and historical data
Customizable threshold alerts with severity indicators
Cloud-synced dashboards for real-time remote diagnostics
Easy integration with existing CMMS or SCADA systems
Supports portable and permanently installed configurations
Benefits
Detects early-stage equipment degradation for timely intervention
Minimizes costly unplanned downtime and emergency repairs
Increases equipment lifespan and operational safety
Reduces labor costs through automated diagnostics
Enhances compliance with reliability and safety regulations
Supports lean and predictive maintenance strategies
Industries Served
Manufacturing & Assembly
Energy & Utilities
Oil & Gas
Food & Beverage Processing
Pharmaceuticals & Life Sciences
Transportation & Logistics
R&D and Prototyping Facilities
Integrations and Compatibility
Monitoring & Diagnostic Platforms : OSIsoft PI System, GE Predix, Siemens MindSphere
Automation Frameworks : NI LabVIEW, Python, MATLAB
Communication Protocols : MQTT, OPC-UA, Modbus, CAN
Cloud & Enterprise Systems : AWS IoT, Microsoft Azure, IBM Maximo, SAP
Applications
Industrial motors, gearboxes, and pumps
Compressors, turbines, and fans
CNC machines and robotic arms
HVAC and building infrastructure systems
Conveyor systems and packaging lines
Relevant Industry Standards
ISO 10816
ANSI/ISA-95
CSA Z1006
IEEE 1451
API Standard 670
ASME B73.1
Case Studies
United States – Texas
An energy production facility in Texas used our diagnostics system to monitor turbine compressors. Vibration analysis identified shaft imbalance before catastrophic failure, saving $250K in repairs and reducing downtime by 40%.
United States – Ohio
A food processing plant in Ohio implemented our thermal and ultrasonic monitoring on its packaging lines. Our system detected heat anomalies in a motor bearing, allowing preemptive replacement and avoiding an entire shift’s production loss.
Canada – Quebec
A pharmaceutical plant in Quebec deployed our multi-sensor diagnostic solution to monitor cleanroom HVAC systems. Cloud-based reporting helped them maintain GMP compliance while reducing maintenance costs by 18% annually.
Looking to elevate the reliability of your manufacturing equipment through advanced machine health diagnostics?
Contact us today for tailored solutions, expert advice, and comprehensive support to ensure your operations run smoothly and efficiently.