Product Quality & Performance Testing in Leak & Pressure Testing
Protect your products from leaks and pressure failures with advanced testing systems designed by Manufacturing EnviroTest for ultimate reliability.
Overview
Leak & Pressure Testing for Product Quality & Performance Testing is a key solution offered by Manufacturing EnviroTest to validate the integrity of products under pressure and ensure they remain leak-free during operation. Our systems simulate real-world conditions by testing components for pressure containment, sealing integrity, and leak detection across various fluid or gas systems. These tests help identify potential vulnerabilities before they lead to field failures, enhancing product durability and safety.
Headquartered in Seattle, WA, Manufacturing EnviroTest has quickly become a trusted name in delivering reliable, high-performance testing solutions. We help manufacturers optimize product quality and meet industry standards through innovative testing technologies, quality assurance, and a commitment to client success. We also proudly collaborate with GAO Tek and GAO RFID to extend the reach and capabilities of our systems.
Hardware
High-pressure test chambers and vessels
Industrial & Asset Monitoring Sensors can be used to monitor conditions like pressure stability during high-pressure testing.
Pressure transducers, gauges, and flow meters
LoRaWAN End Devices enable real-time wireless transmission of pressure and flow data in industrial testing setups.
Leak detection sensors (helium, mass spectrometry)
Zigbee End Devices support local deployment of leak detection sensors for short-range, low-power environments.
Vacuum pumps and compressors for low-pressure testing
Wi-Fi HaLow Gateways/Routers facilitate long-range data transfer in interference-prone industrial testing zones.
Core Components
Software
Automated pressure cycle management and sequencing
Real-time leak rate monitoring and analysis
Pressure decay and rise time modeling
Customized reporting with failure analysis
Data archiving with time-stamped results for compliance
Cloud Services
Centralized test data storage and retrieval
Remote monitoring and control of testing parameters
Predictive analytics for recurring leak patterns
Integration with production systems for automated testing workflows
Key Features and Functionalities
Tests for both positive and negative pressure conditions
Real-time leak detection with rapid fault isolation
Automated pass/fail reporting with full traceability
Customizable pressure and leak rate thresholds
Supports a wide range of fluids, gases, and pressure levels
Benefits
Ensures product reliability by identifying
leaks and pressure weaknesses early in the design cycle
Reduces the risk of field failures and costly recalls
Enhances product safety and compliance with industry standards
Improves production efficiency by integrating automated testing systems
Facilitates ongoing quality assurance through continuous monitoring
Industries Served
Automotive & Transportation
Aerospace & Defense
Medical Devices & Healthcare Equipment
Industrial Automation & Manufacturing
Consumer Electronics
Energy and Utilities
Integrations and Compatibility
CAD/CAE Systems : Solid Works, CATIA, AutoCAD
Automation Platforms : NI LabVIEW, TestStand, Python-based frameworks
Communication Protocols : Modbus, OPC, Ethernet/IP, RS-485
Cloud & Data Systems : AWS IoT, Microsoft Azure, SAP, Oracle Cloud
Applications
Automotive components (brake systems, fuel tanks, air conditioning systems)
Aerospace and defense (fuel lines, hydraulic systems)
Medical devices (pressure-sensitive instruments, infusion pumps)
Industrial machinery (pneumatic and hydraulic systems)
Consumer electronics (waterproof enclosures, battery seals)
Relevant Industry Standards
ASTM F2096
ISO 14971
ASME B31.3
MIL-STD-810
CSA C22.2 No. 61010-1
ANSI/ASME B31.9
Case Studies
United States – Michigan
An automotive supplier in Michigan utilized our leak and pressure testing system to validate fuel system components. Early testing identified critical sealing failures in 2% of components, leading to design updates and a reduction in warranty claims by 25%.
United States – California
A leading aerospace manufacturer in California implemented our leak detection system for hydraulic systems. The solution identified micro-leaks that were undetectable with traditional methods, preventing costly operational failures and ensuring compliance with FAA regulations.
Canada – Ontario
A medical device company in Ontario adopted our pressure testing system for their infusion pumps. The system detected a leak in a batch of pumps before they reached the market, preventing potential patient safety issues and meeting both Health Canada and FDA regulations in record time.
Looking to elevate your product quality through reliable leak and pressure testing solutions?
Contact us today and discover how Manufacturing EnviroTest can help ensure the strength, safety, and reliability of your products.